I have not shipped a tuba out of the country, so I can't offer advice specific to that, but it seems like I've shipped a tuba in the continental United States via just about every commercial method available.
Here is a quick run down of my experiences and things I've learned:
FedEx Ground
Shipped an F tuba in an Anvil flight/shipping trunk cross-country (to myself, actually) without any problems. I made all the arrangements online and arranged and had it picked up by FedEx the next day without any problems. Cost wasn't unreasonable, but totally depends on size, weight and where the package is coming from and going to. Depending on the location of the recipient, FedEx could be one of your only options, as they seem to go just about everywhere.
Overall: No problems.
UPS Ground
Shipped the above mentioned F tuba in the same Anvil case that had gone through shipping and air travel (with no problems). The recipient discovered that the top bow of the tuba was partially crushed in transit. I had made the shipment from a
real UPS drop of location (mostly for air cargo), not one of those mailboxes/pack-n-ship type places, and had insurance on it. I made an insurance claim on the damage, UPS "investigated," and I ended up with a check from them that covered all of my shipping expenses (including return shipping to me) and full repair costs to restore it to former glory.
I used them again several years later to ship a tuba inside a gig bag and inside of an Anvil trunk. Did the arrangements online, had it picked up and shipped with no questions asked. That time, no problems whatsoever.
Overall: 1 good, 1 bad. Paid on insurance claim (though I wouldn't count on this always being the case).
DHL Trucking
Shipped a MW in an aluminum flight trunk. Case got a little banged up (as you might expect), but no serious damage to case and none to the tuba. I'm not really sure if that's a testament to the MW case or the way DHL ships things though...
I also received a tuba this way (packed in huge cardboard box) without incident.
DHL was pretty cheap when shipping, too (c. $30 something dollars, as I recall).
Overall: No real problems. Case getting banged up was inevitable.
Greyhound
Shipped a big CC tuba from Texas to far northern Michigan via Greyhound (at buyers request). Package service on Greyhound is cheap, but they don't provide service everywhere like FedEx or UPS does. Greyhound also offers no tracking service and very little insurance coverage. It might also be worth mentioning that with Greyhound your tuba is never more than a foot or so off the ground. That doesn't make it damage proof, but it sure helps.
Overall: No problems. Was cheap and only took about 3 days.
Amtrak
I've sent and received tubas via Amtrak. It has always been under $50, fast, and reliable, and incident free for me. In addition, they let you (or at least did) buy insurance in whatever amount you want. The kicker is that you have to live somewhere that Amtrak provides their package express service. They don't do it for all of their stops. Their paper work also serves as a way to track the shipment.
Overall: No problems. My personal favorite.
Things I've learned:
-Nobody really cares about your stuff. They will throw it, stack stuff on it, drop it, etc.
-Don't ship a tuba in a case. I've had mixed results with this. My UPS shipments were with custom form fit Anvil cases, which are a lot beefier than the cases most people use and I still got damage. On the other hand, the big CC I shipped via Greyhound went in a regular wood case (though the horn was tightly packed inside) without any problems.
I consider myself lucky when it came to shipping in cases and wouldn't ship that way again.
Maybe you should give Baltimore Brass or Dillon Music a quick call to ask about how they ship tubas...they might have some good advice to offer up. When I received a tuba from Baltimore Brass it came in a huge box full of packing peanuts and bubble wrap and held together with large brass staples that could have probably fit 3 tubas. You could do a home brew version of this with a really large appliance box or your could piece one together from several boxes.
Found this online. I've never done it
exactly this way, but it's something to consider:
