harold wrote:Is this popping sound like air being released or is it more mechanical in nature?
It sounds like air being released (or captured ???), but it is NOT mechanical.
harold wrote:What kind of horn is it and what kind of linkage does it have?
It is a Sanders Custom, a copy of the Miraphone 191 BBb. Stainless steal ball joints with screw attachment. The valves are very fast, smooth and quiet normally, except for this problem.
harold wrote:Do you feel any movement in your fingers when this popping occurs? Like the rotor is moving when it happens?
It happens when I depress or release the second valve, so yes the rotor IS moving. But I can also feel the pop in my middle finger tip. It is from the vibration created by the release of the air, not a mechanical click.
harold wrote:Is the linkage securely fastened to the top of the valve?
Yes... I double and triple checked. I even tried taking the linkage loose and rotating the valve 180 degrees and reinstalling the linkage.... no change...
harold wrote:What kind of shape are the rotor stops in? Are they rubber, nylon or cork? Do they have any excessive wear?
Excellent shape... rubber... no...
harold wrote:If the action is nylon ball and socket are they excessively worn or is there any additional play in them?
Stainless steal... Very little wear... no excessive play...
harold wrote:What happens when you play the Eb on the staff and go to the D using a 1&2 fingering?
Nothing... it plays nicely... I tried that one too...
harold wrote:Are you tilting the horn differently when you play high?
Nope... it stays steady all the time...
harold wrote:I hate to ask this, but is there any possibility that the issue is on the other end of the mouthpiece? I'm not trying to be a jerk, but it would seem fairly unusual to only occur between Ab and G and NOT Eb and D.
I have played on MANY other horns and do NOT have a similar problem. I think it is really odd too, that's why I am taking the time to ask questions. No offense taken. I used to have an old Miraphone 186 with linkages shot to hell, and the second valve never popped on it. My local repair tech felt it when he played it too, but he had no suggestions.
harold wrote:Make sure that you post the answer when it finally is discovered. Where is Rick Denney, Bloke and Dan Oberloh when you need them?
I will... I am only playing this horn while Dan Oberloh is restoring my Holton 345. But I live a thousand miles from him, so I don't take the "little" stuff to him to fix. Hopefully someone will have had a similar problem once upon a time or somebody will think of something to try.