Make your own euph case?
Posted: Fri Jun 24, 2011 10:50 am
So I recently acquired this Amati 4-valve oval euphonium (via Ebay from a woman in Bulgaria. I know, you can't make these things up.) I have never played euphonium and got it because I wanted a kind of 4-valve euph to play with, and one that didn't cost much. It's a vintage ~1965 I think and in quite decent shape with just a bunch of very small shallow dings, and most of the finish is still there. After I got the second valve fixed, it seems to work great, and after substantial practice I seem to even be able to play it in tune. It no longer scares the cat and my wife says she likes the sound. To be honest, I got it mostly to play the solo in Second Suite to myself and to take to Tuba Christmas rather than risk my big horn in large crowds. With the Wick mouthpiece I have, I can actually play down in the tuba range with it and it doesn't sound bad there (maybe a little trombony).
I'd like to find a case for it. I'd buy a gig bag if I could find one that wasn't too expensive (which definitely means around $100 or preferably less) and I would be sure this thing would fit into (with its goofy sideward-pointing bell). But I'm not seeing anything that meets those criteria.
So I started to think about making a case for it. I would do this from thin plywood and possibly fiberglass reinforced -- along the lines of the approach used in "stitch and glue" kayaks and canoes. This would yield a strong and light case that could even be shaped appropriately.
My current puzzlement is how to do the padding. I suppose I could carve blocks of foam and glue them in, but that seems a bit tacky (though it would work!). Alternatively, I wonder if I could somehow make use of the self-expanding insulating foam you can get in home supply centers (and is quite easy to use and nowadays not very toxic
).
Does anyone have experience in making your own case, or in adding padding to a case?
Failing that, any completely outrageous or unsupported opinions you care to offer?
I'd like to find a case for it. I'd buy a gig bag if I could find one that wasn't too expensive (which definitely means around $100 or preferably less) and I would be sure this thing would fit into (with its goofy sideward-pointing bell). But I'm not seeing anything that meets those criteria.
So I started to think about making a case for it. I would do this from thin plywood and possibly fiberglass reinforced -- along the lines of the approach used in "stitch and glue" kayaks and canoes. This would yield a strong and light case that could even be shaped appropriately.
My current puzzlement is how to do the padding. I suppose I could carve blocks of foam and glue them in, but that seems a bit tacky (though it would work!). Alternatively, I wonder if I could somehow make use of the self-expanding insulating foam you can get in home supply centers (and is quite easy to use and nowadays not very toxic

Does anyone have experience in making your own case, or in adding padding to a case?
Failing that, any completely outrageous or unsupported opinions you care to offer?